扭剪型螺栓電動扳手具有自動控制扭矩功能是裝配螺紋件及螺栓的機械化施工工具。本款扭剪型螺栓電動扳手應(yīng)用于栓焊結(jié)構(gòu)橋梁的架設(shè),廠房、塔架及化工、冶、發(fā)電設(shè)備的安裝。此款扭剪型螺栓電動扳手還應(yīng)用于大型機械、起重設(shè)備和車輛裝配作業(yè)以及對螺紋緊固件的扭矩及軸向拉力有嚴格要求的場合。
Torsional shear bolt electric wrench with automatic torque control function is a mechanized construction tool for assembling threaded parts and bolts. This torsional shear bolt electric wrench is used for the erection of bolted and welded bridges, and the installation of plants, towers and chemical, metallurgical and power generation equipment. This type of electric wrench for torsional shear bolts is also used in the assembly of large machinery, lifting equipment and vehicles, as well as the occasions where there are strict requirements on the torque and axial tension of threaded fasteners.
扭剪型螺栓電動扳手扭矩的選擇與調(diào)節(jié)
Selection and Adjustment of Torque of Electric Wrench for Torsion Shear Bolts
1、用戶可在1000-2500Nm的范圍內(nèi)任意選擇相應(yīng)規(guī)格的扭剪型螺栓電動扳手。
1. The user can choose the electric wrench with the corresponding specifications for the torsional shear type bolts within the range of 1000-2500Nm.
2、控制儀面板上有“扭矩調(diào)解旋鈕”。刻有0-10個刻度值。細調(diào)旋鈕的作用是在粗調(diào)兩檔之間進行調(diào)節(jié)補償,以扭矩控制精度。
2. There is a "torque adjustment knob" on the control instrument panel. It is engraved with 0-10 scale values. The fine adjustment knob is used to adjust and compensate between the two coarse adjustment gears, so as to control the accuracy with torque.
3、調(diào)節(jié)方法:國產(chǎn)品出廠時帶有扭矩測試數(shù)據(jù)卡片,供用戶標定時參考,用戶可根據(jù)所需扭矩選擇某一刻度值,按擰緊螺栓的操作方法,擰緊螺栓,用測力扳手或其它測力儀器測出螺栓的實際扭矩值,若扭矩相差較小,可用細調(diào)加以補償,若相差較大,可將粗調(diào)向上或向下調(diào)一檔,反復(fù)幾次即可獲得所需扭矩值。
3. Adjustment method: Chinese products are provided with torque test data cards when leaving the factory for reference when users calibrate. Users can select a scale value according to the required torque, tighten the bolts according to the operation method of tightening the bolts, and measure the actual torque value of the bolts with a force measuring wrench or other force measuring instruments. If the torque difference is small, fine adjustment can be used to compensate. If the difference is large, coarse adjustment can be made up or down one gear, Repeat several times to obtain the required torque value.
扭剪型螺栓電動扳手螺栓的擰緊操作
Torsional shear type bolt Tightening operation of electric wrench bolt
1、裝上反力支架,并緊固螺釘。開動主機,使方頭銷孔與反力支架孔相對應(yīng),然后裝入扳手套筒,插上銷釘,并用橡膠圈固定。
1. Install the reaction support and tighten the screws. Start the host machine to make the square head pin hole correspond to the counter force support hole, then install the wrench socket, insert the pin, and fix it with a rubber ring.
2、將控制儀的扭矩旋鈕調(diào)到所需扭矩值,將主機正反開關(guān)撥到正轉(zhuǎn)位置,把扳手套筒套在螺紋連接件的六方上。
2. Adjust the torque knob of the controller to the required torque value, turn the positive and negative switches of the host to the forward rotation position, and put the wrench socket on the hexagon of the threaded connector.
3、按下電源開關(guān),扳手啟動。當(dāng)反力支架力臂靠牢支架時(支點可以是鄰近的一只螺栓或其他可作支點的位置)螺栓開始擰緊。當(dāng)螺栓扭矩達到預(yù)定扭矩時,扳手自動停止,緊固完成,松開電源開關(guān),進行下一只螺栓的擰緊工作。
3. Press the power switch and the wrench starts. When the reaction support arm is firmly against the support (the fulcrum can be an adjacent bolt or other positions that can be used as fulcrums), the bolt starts to tighten. When the bolt torque reaches the predetermined torque, the wrench will stop automatically. After tightening, loosen the power switch and tighten the next bolt.
4、扳手自動停止后,靠反力支架的彈性形變力,使支架力臂自動脫離支點,取下扳手。如力臂不能脫離支點時,可撥動正反開關(guān),點動電源開關(guān)扳手即可取下。
4. After the wrench stops automatically, the support arm will automatically disengage from the fulcrum by the elastic deformation force of the reaction support, and the wrench will be removed. If the lever arm cannot be separated from the fulcrum, the positive and negative switches can be toggled, and the power switch wrench can be inched to remove it.